Automotive Cabin Air Filter Four-Side Edging bonding Production Line

Automotive Cabin Air Filter Four-Side Edging bonding Production Line (ANT-LW-001)

Product Description

The Automotive Cabin Air Filter Four-Side Edging bonding Production Line MY-LW-001, also known as Full automatic cabin air filter edging bonding machine, is a fully automated, high-precision production solution professionally developed for mass manufacturing four-side edge bonded automotive cabin air filters. Featuring high productivity, superior processing accuracy and compact footprint, this intelligent auto car filter edge bonding equipment effectively resolves common pain points in traditional cabin filter production, including low output, inconsistent quality and excessive labor reliance during manual and semi-automatic edging processes.

YOUTUBE

This professional Automotive cabin air filter edging gluing machine supports flexible manufacturing of cabin air filters in diverse sizes, covering lengths of 150–350 mm, widths of 120–300 mm and heights of 15–60 mm, with an adjustable gluing width of 10 mm to 60 mm. It operates stably under 220V/380V, 50–60 Hz power supply, with a total matched power of 34 kW and a required working air pressure above 0.6 MPa. As High precision cabin air filter four side edging equipment, it limits edging height error within 0.5 mm, delivering uniform, high-standard edging results for every finished product. The whole machine weighs 1800 kg and measures 6200×4000×2000 mm, equipped with 8 custom 3D-printed fixtures and a 20-liter hot melt glue machine to sustain stable, long-term batch production.

Designed for high automation and cost-efficient mass production, the line only requires one operator to handle the entire production workflow, drastically cutting labor costs. It delivers a fast single-piece cycle of 8–12 seconds and a daily output of 3000–4500 pieces, greatly boosting production capacity for filter manufacturers. Rapid model changeover within 20–30 minutes also enables flexible production of multi-specification products to meet diverse market demands. Integrated with six core modules — feeding & cutting station, material sensing system, dual bonding stations, automatic mechanical hand, trimming section and PLC touch screen control system — the equipment achieves one-stop, fully automatic four-side edging and bonding for automotive cabin air filters.

In terms of operational performance, the machine adopts a dual-channel synchronous feeding structure that simultaneously conveys two bonding strips and applies even hot melt glue coating. Dual coating knives support independent temperature and pressure calibration, ensuring precise glue output and uniform bonding while eliminating overflow, missing coating and uneven adhesion issues. A built-in high-sensitivity material sensor monitors raw material supply in real time, triggering automatic shutdown and alarm when materials run out to prevent idle operation, reduce energy waste and extend equipment service life.

Fitted with an adjustable automatic mechanical hand, the system intelligently transfers cabin air filters with finished long-side bonding to the short-side bonding station for secondary edge processing. A safety protection door is installed on the equipment to fully secure on-site operation. After four-side bonding is completed, the integrated trimming unit automatically removes redundant strip ends and burrs, producing finished cabin filters with neat edges, firm adhesion and premium appearance. The user-friendly PLC touch screen allows operators to adjust cutting length, production volume and running speed freely based on production requirements, realizing intelligent and flexible production management.

Ideal for manufacturers looking to upgrade outdated manual and semi-automatic production workflows, the Automotive Cabin Air Filter Four-Side Edging bonding Production Line integrates the advantages of full automation, high precision and low energy consumption. This multi-functional auto car filter edge bonding equipment and full automatic cabin air filter edging bonding machine serves as a high-value upgrade solution for cabin filter processing. It effectively lowers labor costs, improves overall production efficiency and stabilizes product bonding quality, enabling manufacturers to deliver high-quality automotive cabin air filters and better satisfy end-market demands.

Product Specification

Product Name: Automotive Cabin Air Filter Four-Side Edging bonding Production Line

Equipment Model: ANT-LW-001

Applicable Filter Dimensions: ① Length: 150–350 mm; ② Width: 120–300 mm; ③ Height: 15–60 mm

Gluing Width: 10–60 mm

Applicable Materials: Non-woven fabric, activated carbon composite fabric

Edging Mode: Automatic feeding for short-side edging

Operation Cycle: 8–12 seconds/piece (The actual cycle time may vary depending on the operator's material loading speed)

Model Changeover Time: 20–30 minutes

Voltage: 220V/380V, 50–60 Hz

Equipment Power: 18 kW

Glue Machine Power: 16 kW

Air Pressure: > 0.6 MPa

Edging Height Precision: < 0.5 mm

Required Operators: 1 person

Fixtures: ① Quantity: 8 units (4 for long sides + 4 for short sides); ② Material: 3D-printed

Supporting Configuration: Equipped with a 20-liter glue machine (including glue hoses and glue guns)

Equipment Weight: 1800 kg

Overall Line Dimensions (L x W x H): 6200 x 4000 x 2000 mm

Product Advantage

1. Fast Product Changeover: This multi-functional auto car filter edge bonding equipment supports quick model in short time, perfectly adapting to multi-specification and small-batch flexible production needs.

2. Ultra-High Bonding Precision: As professional High precision cabin air filter four side edging equipment, it strictly controls edging height error within 0.5 mm, ensuring consistent and high-quality four-side bonding for all cabin air filter products.

3. Labor-Saving & Cost-Effective: The fully automated production design only requires one operator, greatly reducing manual labor input and production operating costs.

4. High Production Efficiency: Stable daily output reaches 3000–4500 pieces, effectively improving production capacity and order delivery efficiency for filter manufacturers.

Product Details

1. Feeding and Cutting Station

As a core functional unit of the Automotive Cabin Air Filter Four-Side Edging bonding Production Line and professional Automotive cabin air filter edging gluing machine, the feeding and cutting station supports synchronous feeding of two bonding strips. Hot melt glue is delivered to precision coating knives via dedicated pipelines for full, uniform glue application on strip surfaces. After coating, the cutting knife automatically trims strips to preset lengths to match subsequent bonding procedures. The matched hot melt glue machine allows independent temperature and pressure adjustment for dual coating knives, enabling personalized parameter settings for different materials and process standards.

The hot melt glue will be conveyed through the tubes to hot melt coating knife and the hot melt coating knife will coat the hot melt glue evenly on the bonding strips .

After hot melt glue coated on the bonding strips , the cutting knife will cut the bonding strip to fixed cutting length for post bonding into cabin air filter.

Hot melt glue machine can set hot melt glue heating temperature and glue release pressure for both coating knives .

2. Material Sensor System

Fitted with an intelligent material sensing system, the production line monitors bonding strip feeding status in real time during operation. It automatically shuts down and triggers an alarm once raw materials are exhausted, reminding staff to replenish materials promptly. This intelligent anti-idle function reduces energy consumption and equipment wear, ensuring continuous, stable and uninterrupted production.

3. Dual Bonding Working Stations

The equipment is equipped with two independent bonding stations for long-side and short-side processing, completing the full four-side edging bonding workflow for automotive cabin air filters. Operators place filter paper on customized molds at the long-side bonding station, where the machine finishes automatic strip bonding. After glue cooling and shaping, the mechanical hand transfers semi-finished products to the short-side station for secondary bonding. The dual-station collaborative design boosts production efficiency and optimizes layout space, featuring a small footprint

that saves factory floor space

Bonding hot melt glue coated strips to cabin air filter paper

The four side cabin air filter edge strip bonding machines consists of two bonding station , long side strip bonding station and short side strip bonding station.

The mechanical hand plays key role in fowarding long sided strip bonded cabin air filter to short sided strip bonding station and enable the whole machine to lay out and take up as small work shop space as possible .

4. Automatic Mechanical Hand

The precision adjustable mechanical hand serves as a key transmission component of the production line, automatically and stably transferring long-side bonded cabin filters to the short-side bonding station. It supports width adjustment to fit filters of different sizes, delivering strong compatibility and wide applicability. Cooperating with material induction detection, it avoids empty operation and missing processing to guarantee 100% production yield and accurate output statistics, while the matched safety door provides reliable operational protection.

The mechanical hand width is adjustable based on product width making it wide application to different width cabin air filter product .

The material sensor can detect if it had cabin air filter or not to ensure the machine won’t do empty run and ensures production quantity without missing quantity .

5. Trimming Section

Upon completion of four-side bonding, the built-in material picking device transfers finished cabin filters to the trimming station. The precision trimming unit removes redundant strip ends and surface burrs, making four-side bonding edges flat, smooth and neat. This professional post-processing procedure enhances both the aesthetic appearance and bonding tightness of finished products, meeting strict quality standards for terminal automotive cabin air filters.

The trimming unit will trim off redudant bonding strip ends and result in a nice and fully bonded cabin air filter .

6. PLC Touch Screen Control System

This Full automatic cabin air filter edging bonding machine adopts an intelligent PLC touch screen control panel with a concise, user-friendly interface. Operators can flexibly adjust core production parameters including strip cutting length, total output and operating speed according to product specifications and production plans. The intelligent control mode simplifies operation steps, lowers equipment operation thresholds, and realizes precise, efficient and flexible full-process production management for automotive filter edging and gluing processing.

Front view

Side view

Side view

FAQ

1. What size of automotive cabin air filters can this production line process?

It supports filter dimensions:

Length: 150–350 mm

Width: 120–300 mm

Height: 15–60 mmGluing width is adjustable from 10 mm to 60 mm, suitable for most mainstream car cabin air filter sizes.

2. What materials are compatible with this four-side edging bonding machine?

It works perfectly for non-woven fabric and activated carbon composite fabric filter materials, covering common cabin air filter raw materials in the market.

3. How many workers are needed to run the full production line?

Only 1 operator is required for the entire line, greatly saving labor cost compared with manual or semi-automatic edging.

4. What is the production efficiency and daily output?

Single piece cycle time: 8–12 seconds/piece

Daily output: 3000–4500 piecesActual speed slightly depends on operator material loading speed.

5. How long does it take to change over to a new filter model?

Fast model changeover time: 20–30 minutes, supporting multi-specification flexible production and small batch orders.

6. What is the edging precision? Is the finished product neat?

Edging height error is controlled within 0.5 mm, high precision ensures uniform edge bonding, neat trim and consistent finished quality.

7. What voltage and power does the equipment need?

Voltage: 220V/380V, 50–60 Hz

Equipment power: 18 kW

Glue machine power: 16 kW

Total matched power: 34 kW

8. What air pressure is required for operation?

Working air pressure needs to be above 0.6 MPa for stable mechanical action, gluing and cutting performance.

9. What’s the production time for this machine ?

Yes. It can feed two bonding strips simultaneously, auto coat hot melt glue evenly, and cut strips to fixed length automatically. Dual coating knives support independent temperature and pressure adjustment.

10. What are the overall machine weight and footprint size?

Net weight: 1800 kg

Overall dimension (L×W×H): 6200×4000×2000 mmCompact layout saves workshop space.

11. Is the mechanical hand adjustable for different filter widths?

Yes. The mechanical hand width is adjustable, compatible with various width cabin air filter products.

12. What’s after sale service , does it require installation with your factory  people coming ?

Yes. The dedicated trimming section automatically cuts off redundant bonding strip ends at four corners, making finished filters smooth, neat and perfectly bonded.